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Optional Extras

What do we mean by Modular?
 
A lot of different accessories to suit the needs..
Actually a whole lot, so much so we can only
give a taste.

 

 

 

A rigid beak with roller     

 

 

 

 

 

A Pneumatic beak with roller    
it follows a profile   
 
 
 
 
 
 
 
Hot foil printer accessory    
 
 
 
 
 
 
 
 
Thermal printer/ Laser accessories    
 
 
 
 
 
 
 
 
 
High speed Label sensors (over 2000 label per    minute)   
 
 
 
 
 
 
 
Patented FS01 Sensor that reads even clear labels   effortlessly    
 
 
 
 
 
 
 
 
Ac myriad of mounting options and accessories 
 
 
 
 
 
 
 
 
Heavy duty stands to suit whatever direction or orientation you need    
  
 
 
 
What we end up having is so many solutions, that we are constantly in search of Labeling problems!

 

 

 

 

 

    

 

Product separation wheel, Prism aligner, Power unwinder, Low and broken web detectors,
Oversize infeed reels, Tall label extenders
, Tall Wrap Belts, Safety Guarding,
Hot Stamp Coder, Thermal Printers
, Missing Label detector, Luminescence Detector,
Bar Code Readers, Reject Station, Vision Systems, Extended Conveyor,
Product aligner - Belt system, Product aligner - Worm system.

 

 

 

 

Product separation wheel

If your products do not arrive separated, a simple wheel is added upstream of the labeller to space the products apart.  Variable speed allows the spacing needed and the speed control is mounted inside the control cabinet.  For those labellers with recipe management the speed settings can be recalled with each product.

Prism Aligner

Some times the bottom of containers can be rounded or a tall container can wobble as it enters the wrap belt. So although the wrap belt, label head and conveyor are perfectly square, the container is not.

A Prism aligner solves this by grabbing the container against the wrap belt to align and rotate it a fraction of a second before the label is inserted.

This reduces the maximum output speeds to approx 60/minute.

Power Unwinder

For a standard 11 ¾ “ diameter roll no Power unwind is necessary but for tall labels on the 14” diameter roll or for a 16” diameter roll a power unwind is recommended.  This relieves the pressure on the web (less likely to break at a weak point) and gives more consistent labeling.

 

Low & Broken Web detectors

If the web should break, or if the roll is low various things can happen according to your options, or preferences.

  1. The machine stops
  2. An alarm sounds
  3. Stack lights (Optional) can flash
     

Oversize infeed rolls

The standard 11 ¾ “ diameter roll has a 3” diameter core, but optionally there are 14” diameter rolls or 16” diameter rolls. A power unwind is recommended for the larger rolls.
 

Tall Label extenders

The standard label head handles labels up to 6 3/8”, but optionally there are two extension kits…to 8” tall and to 13” tall.
 

Tall Wrap Belt

The standard wrap belt is 3” tall, but with larger backing plates labels up to 6” tall can usually be handled. An optional Wrap belt of 6” tall can handle most other taller labels with the appropriate backing plate.
 

Safety Guarding

Dependent on the customer’s requirements, the application, and the local requirements, a variety of Safety guards can be fitted.  Consultation with the factory and your safety officer should be made to determine the appropriate guarding for your application.
 

Hot Stamp Coder

We can mount most hot Stamp Coders on your label head, and have brackets available for the common ones.  If you have no preference we can recommend an appropriate one.
 

Thermal Transfer Printer

The print head is a semi-conductor in which a miniature row of printing elements is encapsulated within a ceramic coating. The print line (the area of the print head that is used to create the print) has 300 "elements" per inch. These are turned on and off in rapid succession and in turn melt the ink from the ribbon and print it on the label.

Due to the fact that the characters are formed electronically, thermal transfer printing can print "real time" information, graphics and barcodes.
 

Luminescence detector

In order to detect whether a clear label has been applied to a container or carton, it may be necessary to treat the label with UV fluorescing material which can be detected by a Luminescence detector.
 

Bar Code Reader

Various detectors (or Vision Systems) are available to read the bar codes.  Depending on the application simple or sophisticated systems are available, which can be used in combination with reject stations.
 

Missing Label detector

Various detectors (or Vision Systems) are available to detect the correct application of a label or labels.  Depending on the application simple or sophisticated systems are available, which can be used in combination with reject stations.
 

Reject Station

Depending on faults that may be detected by Vision systems, missing label detectors, bar code scanners and/or other safety devices, any faulty product can be directed into a reject shelf or bin, with an optional confirmation sensor that the faulty product was correctly rejected. 

Stack lights can warn of faults, and the labeler can be programmed to shut down if too many consecutive faults are detected.
 

Vision Systems

The ultimate in safety devices a Vision system can be mounted with single or multiple cameras to inspect as much or as little as needed.   These systems can be sophisticated or simple, and we mount many of the popular brands, or can recommend one if you have no particular favourite.

Extended Conveyors

The conveyor can be extended to a length you need, or we can design a complete system for you.  Our Modular conveyors and turntables can be regular or raised bed sanitary.

It is recommended to try to limit the number of machines on the labeler conveyor to give the flexibility of precisely controlling the labeler without affecting other machines.  Ideally for a high speed production facility, surge turntables should be located before the labeler to allow time for label roll change without slowing down the rest of the line.
 

Product aligner - Belt system

Rectangular, oval and shaped containers can require pre-aligning before labeling to ensure perfect label placement.  If the product is off centre – so will the label be.

Our exclusive belt system aligns most containers, and has the advantage of automatically configuring itself to different containers, however some containers, particularly fat ovals, are stubborn and require a single or even dual worm infeed to align them!
 

Product aligner - Worm system

Rectangular, oval and shaped containers can require pre-aligning before labeling to ensure perfect label placement.  If the product is off centre – so will the label be.

The worm system is the ultimate in alignment devices, but requires a worm for each container.  On our Premier labeler the worm drive is interchangeable with our Belt aligner, so that only those that need a worm have to have a worm.

The worm has the added advantage that it also acts as a product separator.

 

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Created by Aesus Systems Inc.
Copyright © 2003 Aesus Systems Inc. All rights reserved.
Revised:
February 07, 2007